Stitch Samples :: Thelma Boilersuit by Merchant & Mills Part 2

Ellen is back again to show us her finished sample! If you read Part 1 of the boilersuit journey, this wraps everything up.

Maker: Ellen

Pattern Used: Thelma Boilersuit by Merchant & Mills (if we’re out of stock, you can always purchase a PDF and have us print it for you!)

Fabric Used: Brussels Washer from Robert Kaufman (in Navy colorway)

Did you learn any new techniques/skills?

The facings were challenging in that besides acting as facings, they also form the button plackets and the side with the buttonholes/outer snap has a covered placket. I used snaps instead of buttons, but the technique was the same. 

Do you have any tips for construction?

Pay careful attention to the yoke/collar/bodice construction. It is not hard, but may be different than what you have done before. Also, be sure to look up any sewing terms you haven’t heard before. Merchant and Mills is British, so there is some Queen’s English to American English translation. A couple of examples: topstitch a “foot width’s” distance from the edge. Presser feet can come in different widths, so I just used 1/8” for my distance from the edge. Another: layer seam allowance. This just means to grade and/or trim the seam allowance.

Finally, my favorite head scratcher… “the seam allowance of the bodice will be proud by 1.5 cm… “ which means that it will extend 1.5 cm.

Remember that 1.5 cm is approximately 5/8”.

What did you like about the pattern/fabric?

I used the Brussels Washer rayon/linen blend, and I really like the drape that gives the boilersuit a bit more formal look to it. I also liked the challenge. It is not an easy make, but don’t be afraid to stretch yourself and try something out of your comfort zone.

What did you dislike about the pattern/fabric?

I haven’t had a chance to wear it yet… drop by and see it in the shop … but I’m a little worried that the fabric might not actually be hefty enough. 

Would you make it again?

I won’t make this one again. One boilersuit is enough in my wardrobe, but don’t be afraid to try it. Just don’t skip making a muslin!


Stitch Samples is a blog series that gives you a closer look at the samples made by members of our shop gang.